A Guide to Positive Displacement Flow Meters

Positive Displacement Flow Meters | Flowmetrics

Positive displacement flow meters are mechanical instruments that measure the volumetric flow rate of a fluid. The main advantage of these types of flow meters is their ability to handle high viscous and corrosive fluid, and they typically do not require filtration prior to processing. Here is a guide to positive displacement flow meters which includes an overview of the basic design, operation and benefits of this type of mechanical flow meter.

 

General Components and Operation

Though the details of each design vary, positive displacement flow meters all contain these major components:

  • Inlet and outlet ports
  • Measuring chamber
  • One or more rotors

Fluid enters the measuring chamber through the inlet port and imparts energy on the rotor. The rotation of the rotor corresponds to the volume of fluid entering the chamber, and a signal is collected by the connected flow meter transmitter. The fluid then exits the chamber through the outlet port.

Two gears are commonly used as rotors for this type of flow meter. The gears can be aligned vertically or horizontally, and they can either be circular or oval shaped. In either case, the purpose of having two gears is to create a seal within the measuring chamber so that all fluid is measured before passing through. Other positive displacement flow meter designs may utilize two helical or screw-shaped gears, while some use one or more pistons or diaphragms to physically push fluid through the chamber.

 

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Choosing the Right Flow Meter For Your Needs

choosing the right flow meter for your needs

Types of Flow Meters

Flow meters measure the rate at which mass moves through a pipe or tube. The rate can be expressed as the volume moved per unit time such as gallons per minute or the quantity of mass moved per unit time such as kilograms per second. The flow measured is usually considered a fluid, either liquid or gas. It is important to measure flow for any application so that you know how much mass is transported through the system. Some application examples include:

  • Measuring the flow of water on the suction side of a pump to ensure the proper amount of fluid is entering the system
  • Measuring the flow of sludge on the discharge side of a pump to determine the pumping efficiency
  • Measuring the flow of polymer entering a holding tank to determine how much time it will take to fill the tank
  • Measuring the flow of pressurized air through a backwash line so that the proper amount of pressure is applied

There are a variety of flow meters that utilize different principles of physics to measure fluid dynamics. For example, there are mechanical, pressure-based, thermal and electromagnetic types of flow meters. Each type of flow meter is useful for a specific set of applications. This article discusses three mechanical types of flow meters: turbine, positive displacement and variable area.

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How to Choose the Best Totalizer

Totalizer | Flowmetrics

Totalizers, also referred to as total flow meters, typically measure the total flow volume within a closed pipe system. Today, many types of totalizers have several functions. Some may measure additional information, such as flow rate. While some totalizers operate mechanically, others use electrical power. Differences in type, design and material all affect the suitability of a totalizer for a particular function. When selecting a total flow meter, users typically want great function and cost-effectiveness. These attributes are not one-size-fits-all either, as they can be affected by the working environment, the substance being measured and the purpose of the meter. This article will provide a break down of the different types of totalizers in order to help you choose the best totalizer to suit your needs.

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Key Facts About Rotameters

Facts About Rotameters | Flowmetrics

Rotameters are very helpful tools for various machines in the industrial industry and beyond. In determining the best option for your needs, it is important to be aware of the factors that contribute to this apparatus. Here are some helpful facts about rotameters that are beneficial to know.

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How to Use a Batch Controller

Batch Controller | FlowmetricsA batch controller calculates the number of items or the volume of things that are being processed at any given time. If these are solid objects, they work in the form of counters to calculate individual things, but when it comes to gas or liquid, these batches need to be counted by other means. Liquids and gasses pass through tubes when they are transferred and the volume of material must be communicated in the form of velocity, such as through rate per minute. A flow meter deals with volume and the batch controller displays the amount of liquid and gas that is passing through the tanks to the tubes.

When looking for a batch controller, you may select one that accepts pulses per second and gives rates and total readings for batching functions. You should also see hardware and software features and clear monitoring that is accurate and easy to read. You could find a controller that can monitor remotely or up close and can print out results as needed.

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Best Rotameter Designs

Rotameter | Flowmetrics    

Rotameters, also referred to as variable area flow meters, are widely used to measure gas and liquid flow. The basic principle of rotameter design includes a float that rotates as it is pushed by the flow. The rotation speed of the float indicates the rate of the flow. With today’s new technology, the basic rotameter has evolved its capabilities to provide highly precise flow rate measurements and to withstand a variety of extreme temperature and pressure conditions.

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Roles of Flow Computers

Flow Computers | Flowmetrics

 

An Overview of Flow Computers and Their Function

Flow computers are essential components of large scale systems with multiple flows that need to be continuously analyzed and managed. They automate the data collection and data management processes so that operators can get a snapshot of the system status and make decisions quickly.

Flow computers also provide a means to calculate corrected values and interpret data from compensated flow meters. Compensated flow meters are those that need a certain amount of pressure to accurately measure flow rate. If the flow meter does not receive the required pressure, the flow rate reading can vary significantly from the actual flow rate within the pipe.

Uncompensated flow meters, also known as non-compensated flow meters, do not rely on specific pressure values and usually work within a defined pressure range. For applications where pressure is consistent, compensated flow meters work fine. For all other applications where pressure varies within a range, uncompensated flow meters should be used. Regardless, flow computers can collect data from compensated or uncompensated instruments and identify the actual flow rate by performing calculations.

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What Is the Role of the Field Indicator in Your Flow Meter?

Field Indicator | Flowmetrics

Flow meters have become a necessary tool throughout a range of industries and are integral to many companies in the industrial, chemical, energy, scientific laboratory and aerospace sectors. Understanding chemical make up and flow rates are essential to maintaining efficient and safe operations across industries. Magnetic particle testing can be an important component in particular flow meter designs, and a field indicator is a major factor in the functioning of any magnetically based system. Understanding the role and types of field indicators is critical to understanding the overall effectiveness of your magnetic flow meter.

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Understanding Radiation Measurement with Flow Meters

Radiation Measurement | Flowmetrics

 

Generally, radiation is constantly emitted for various reasons and in different ways. Even with its benefits, it can be quite dangerous. For this reason, it is critical that radiation levels be properly measured and maintained. There are a few different tools that may be used for radiation measurement, which can be helpful in many situations. Check out these facts on why radiation measurement is necessary and the different tools that can be used to help.

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5 Best Practices for Calibrating Your Flow Meter

Calibrating Your Flow Meter | Flowmetrics

Flow meters are constantly utilized to ensure the proper function of various industrial machines. Its function is to measure the rate at which fluids or gases flow through it. Too much or too little flow could result in malfunction of a machine, so it is important that the flow meter present a proper reading. For this reason, it is generally critical that flow meters be regularly calibrated to ensure that the readings they provide are accurate. There are some standard practices regarding calibrating your flow meter that should be applied, but here are five best practices that you should keep in mind to make sure that your flow meter works at its optimum capacity.

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